Job Details

• Process Documentation
• Carrying out time studies for the assembly operation on the main lines, sub assy lines and the hot test lines
• Carrying out station wise line balancing activity
• Carrying out cycle time reduction activity by reducing NVA’s
• Drafting , Maintaining & updating the process documentation (SOPS,PFMEA, Control Plan, CTQ Plan) for the current ongoing
• models based on EWO’s /ECM
• Projects & Programs
• Planning of Capex projects for introduction of technological footprint to improve the SQCDM indicators with the Estimates
• RFQ/SOR for the required Capex projects stating the detail of requirements including Safety Parameters, Standard BOQ
• Project Management using Microsoft Project from RFQ , DAP, Installation & Commissioning , Safety Buy Off & Trials and
• Handover
• Driving & Achieving the MEP deliverables ( Process & Facility ) for each Gate Requirements for New Model following NPIP
• Process
• Driving and closing the PCM for the new model
• Drafting the process documentation (SOPS,PFMEA, Control Plan, CTQ Plan) for the new models based on Gate
• Requirements
• Challenging Engineering design change for new models & ECN , conducting DMDR studies leading to DFA & Better
• ergonomics during proto builds
• Role Context
• With Introduction of Electronic Engines Crdi Technology, AMT Technology & Future BS5 programs, we need Electrical/Electronic
• troubleshooting skills equivalent to an Automotive Manufacturing Engineers.
• Leading Serial Life - Manufacturing Engg for LDC & Paint Shop
• Industrial Engineering --- Carry out Time studies for current & new process and NVA reduction and line Balancing
• Process Documentation --- Drafting , Maintaining & updating the process documentation (SOPS,PFMEA, Control Plan, CTQ Plan) for the
• current ongoing models based on EWO’s /ECM
• Capital Projects ---- RFQ’s , Capex Estimates & overall Project Management
• New Programs ---- Driving & Achieving the MEP deliverables ( Process & Facility ) for each Gate Requirements for New Model following
• NPIP Process
• To take decisions on Line Balancing based on Time studies
• To be able to lead and deliver projects meeting timelines and handover to maintenance
• To be able to drive the PCM during Proto builds & Validation and prebuilds
• To be able to plan & Execute projects (Capex/modifications) to close the build PCM
• Industrial Engineering
• Process Documentation
• Capital Projects
• New Programs
• Productivity Improvement Eliminating NVA’s
• Quality Improvement based on PFMEA Approach
• Foot print Improvement- Productivity & Safety Improvement
• Process Error Proofing – Quality Improvement
• Facility/Technology Improvement—Productivity Improvement
• PCM closure and MEP deliverables meeting NPIP Timelines
• Achieving process which is Design for Assembly with enhanced
• ergonomics
• Time Studies , Man Hour , Throughput Calculations
• Line Balancing & Yamazumi Chart
• Productivity Improvement
• Maintaining & Updating SOPS, PFMEA, Control Plans, CTQ Plan
• CAPEX Planning and Installation & commissioning meeting project timelines on MSP
• RFQ/SOR document for each new Capital Requirement
• Exposure to Paint Process (Powder/Wet) & LDC Manufacturing Engineering

• Working knowledge and experience on doing Time Study for assembly line
• Working Knowledge and experience in line balancing
• RFQ preparation for Capital Equipment like Conveyors, Filling Equipment, Cranes, Structures, Tools, Torque Wrenches, DC tools, Trollies,
• Assembly fixtures
• Know how on Pneumatics and Hydraulic Circuits
• Working Knowledge on Microsoft Project
• Drafting SOPS & Process Documentation and maintaining Engineering Work Orders (PI’S & PIP)
• Working experience in New model development for Assembly Shop meeting MEP deliverables as per NPIP Process
• Working knowledge in Project Installation & Commissioning
• WORK EXPERIENCE REQUIREMENTS
• Nice to have : PMP , IE Certification & Problem Solving Techniques
• Need to have : Problem Solving , PLM , Auto CAD, Microsoft Project , Proficient in Microsoft Office

Reference ID - GH/EPC/ JC//13032019//82400/MEP - Deputy Manager / Manager